
超聲波清洗機設備由(yóu)三(sān)部分組成(chéng):超聲波發生器(又稱超聲波電源)、換能器及其(qí)它的輔助係(xì)統。
Ultrasonic cleaning machine consists of three parts: ultrasonic generator (also known as ultrasonic power), transducer and other auxiliary systems.
超聲波發生器(qì)將工頻電轉變成 28KHZ以上的高頻電信號,通過電纜輸送到(dào)換能器上。一般超聲波換能器是固定在清洗槽的底板(bǎn)上,清洗槽內(nèi)裝滿了液體,當(dāng)換能器(qì)被加上高頻電壓後,它的壓電陶瓷元件在電(diàn)場作用下便產生縱向振動。
The ultrasonic generator converts the power frequency electric signal into high frequency electric signal above 28kHz, which is transmitted to the transducer through the cable. Generally, ultrasonic transducer is fixed on the bottom plate of the cleaning tank, which is filled with liquid. When the transducer is applied with high frequency voltage, its piezoelectric ceramic components will produce longitudinal vibration under the action of electric field.
超聲波換能器(又稱聲頭)是一種高效率的換能元件,能將電能轉換成強有力的超(chāo)聲波振(zhèn)動,在產生超聲波振動(dòng)時,仿佛是(shì)一個小的活(huó)塞,振幅(fú)很小,約隻有幾微米。但這(zhè)個振動加速度很大(幾十至幾(jǐ)千個);槽上具有許多個換能器,施(shī)加相同的頻率及相位的電能時(shí),就合成了一個巨大的活塞進行往複振動,這種振動的現象,就是平時91污所說的(de)超聲波。以下是超聲波的組成部分說明(míng)
Ultrasonic transducer (also known as sound head) is a kind of high-efficiency energy conversion element, which can convert electric energy into strong ultrasonic vibration. When ultrasonic vibration is generated, it seems to be a small piston with a small amplitude of only a few microns. But this vibration acceleration is very large (tens to thousands); there are many transducers on the groove. When the same frequency and phase electric energy are applied, a huge piston is synthesized for reciprocating vibration. This vibration phenomenon is what we usually call ultrasonic wave. The following is a description of the components of ultrasound

(1)換能器:采用特種鋯酸鈦酸鉛PZT壓電陶瓷片組成的三明治式的振(zhèn)動頭具有效率高、壽命長、不易發生故障的優點。換能器采用特種耐(nài)高(gāo)溫、耐振動、高粘度的樹脂(zhī)膠輔(fǔ)以特殊的方(fāng)法加以固(gù)定絕不脫落,且可耐受100℃150℃的高溫
(1) Transducer: sandwich vibrator composed of special lead zirconate titanate PZT piezoelectric ceramic plate has the advantages of high efficiency, long service life and no failure. The transducer is fixed by special resin glue with high temperature resistance, vibration resistance and high viscosity, and can withstand the high temperature of 100 ℃ and 150 ℃
(2)超聲波發生器(電源):采用功率(lǜ)MOS管超聲波發生(shēng)器,電(diàn)路,結構完(wán)整,輔以(yǐ)靈敏可靠的(de)集成控製係統,保證了超聲波清洗機在(zài)各種負(fù)載下穩定工作。發生器(qì)體積小巧,外(wài)觀新穎,操作十分簡(jiǎn)便,產(chǎn)品質量及技術水準可與國外同類產品相媲美,一經推出便受到了同行的重視,更得(dé)到了廣大用戶的歡(huān)迎。
(2) Ultrasonic generator (power supply): the power MOS tube ultrasonic generator is adopted. The circuit is advanced, the structure is complete, and the sensitive and reliable integrated control system is used to ensure the stable operation of the ultrasonic cleaning machine under various loads. The generator is small in size, novel in appearance, and easy to operate. The quality and technical level of the generator are comparable to those of similar products abroad. Once launched, it has been paid attention to by peers and welcomed by the majority of users.
各種(zhǒng)超聲波發生器可獨立工作,亦(yì)可多組並聯使用,以完成大規模(mó)清洗工程。維修簡單,若有一組發生故障時,不影響其它各組的工作,此點對於生產線來說,更為重要。機箱內裝有散熱風扇施行(háng)強製冷風,確保長期工作的安全(quán)性。
Various ultrasonic generators can work independently or in parallel to complete large-scale cleaning projects. The maintenance is simple. If one group fails, the work of other groups will not be affected, which is more important for the production line. The cooling fan is installed in the cabinet to implement forced cold air to ensure the safety of long-term operation.
(3)加熱及溫度控製(zhì)係統:加熱器采用鑄鋁加熱(rè)片,可耐酸堿,壽命長。加熱的目的是將清洗劑加熱以增加清洗機的洗滌效果,溫度自動控製(zhì),可在適當範圍內隨意調整
(3) Heating and temperature control system: the heater adopts cast aluminum heating plate, which can resist acid and alkali and has long service life. The purpose of heating is to heat the cleaning agent to increase the washing effect of the cleaning machine. The temperature is automatically controlled and can be adjusted at will within an appropriate range
(4) 清洗槽:清洗槽采用SU304不鏽鋼經氬弧焊焊(hàn)製而成,槽體上設置有排渣檢修口、保溫隔聲層等
(4) Cleaning tank: the cleaning tank is made of su304 stainless steel by argon arc welding, and the tank body is provided with slag discharge access, thermal insulation and sound insulation layer
(5)槽(cáo)液(yè)循環過(guò)濾係統:在該(gāi)係統中設有過濾器,對槽液進行動態過濾,以維持槽液的清潔度。當工件出槽,經過過濾的(de)液體流經槽體上部的(de)噴淋環(huán)節對工件進行一次衝洗,以便衝(chōng)掉工件出槽,以避(bì)免其對下道槽(cáo)液造成汙染(rǎn)。
(5) Tank liquid circulation filtration system: a filter is set in the system to dynamically filter the tank liquid to maintain the cleanliness of the tank liquid. When the workpiece is out of the tank, the filtered liquid flows through the spray link on the upper part of the tank body to wash the workpiece once, so as to flush the workpiece out of the groove, so as to avoid the contamination of the next channel liquid.
(6)輸送係統:根據(jù)被(bèi)清洗工件的(de)形(xíng)狀、體積、批量等(děng)確(què)定超聲波清洗機的輸送方式及控製方式。典型的(de)輸送方式有——懸鏈、網帶、雙鏈、步(bù)進、電葫蘆、自行葫蘆、滾筒、轉(zhuǎn)盤、龍門架、機械手、吊籃、推盤等等。
(6) Conveying system: determine the conveying mode and control mode of ultrasonic cleaning machine according to the shape, volume and batch size of the workpiece to be cleaned. The typical conveying methods are suspension chain, mesh belt, double chain, stepping, electric hoist, self-propelled hoist, drum, turntable, gantry, manipulator, basket, pusher, etc.
(7)噴淋漂洗係統:根據被清洗工件的表麵狀況,有的清洗機配備噴淋漂洗工序,將(jiāng)超聲波清洗和噴淋清洗有(yǒu)機(jī)地結合起來(lái)。(8烘幹係統:根據被清洗工件的狀況(kuàng),有的清(qīng)洗機配備烘幹係統,烘幹係統主要由加熱器、風機(jī)、吹風噴嘴等組成(chéng),溫度自動控製。
(7) Spray rinsing system: according to the surface condition of the workpiece to be cleaned, some cleaning machines are equipped with spray rinsing process, which organically combines ultrasonic cleaning and spray cleaning. (8) drying system: according to the condition of the workpiece to be cleaned, some cleaning machines are equipped with drying system. The drying system is mainly composed of heater, fan and blowing nozzle, with automatic temperature control.
公司:濟南科爾超聲波設備有限公司
熱線:18663767799
地址:山東省濟南市濟陽區創業路與啟航街交叉口南40米