工業製造清洗領域主(zhǔ)要可(kě)分(fèn)為超聲(shēng)波清(qīng)洗、高壓噴淋清洗(xǐ)及超聲波(bō)高壓噴淋組(zǔ)合清洗等方式。
The industrial manufacturing cleaning field can mainly be divided into ultrasonic cleaning, high-pressure spray cleaning, and ultrasonic high-pressure spray combination cleaning.
高壓噴淋清洗機主要是靠提升(shēng)水壓,對工件表麵進行噴淋,以達到將汙物去除的目的。一般噴淋清洗壓力在0.3—0.8MPa之間。該方法(fǎ)實現簡單,操作方(fāng)便,效果較好,適宜表麵平整的(de)工件(jiàn),但對(duì)深孔、盲(máng)孔(kǒng)等處噴淋水流難以(yǐ)到達的地方卻不易實現(xiàn)清洗(xǐ)目(mù)的。
The high-pressure spray cleaning machine mainly relies on increasing water pressure to spray on the surface of the workpiece, in order to achieve the goal of removing dirt. The general spray cleaning pressure is between 0.3-0.8 MPa. This method is easy to implement, easy to operate, and has a good effect. It is suitable for workpieces with a flat surface, but it is not easy to achieve the cleaning purpose in areas where the spray water flow is difficult to reach, such as deep holes and blind holes.
超聲波清洗機主要是利用超聲波的空化作用,對工件周(zhōu)圍(wéi)形(xíng)成巨大衝擊,使工件表麵及縫隙中的(de)汙垢迅速剝落,從而達到工件表麵淨化的目的。該清洗方法使複雜、曲麵、細小工件的清洗變為方便可行,也(yě)可以(yǐ)實現自動化操作。由於清洗介質--水含有少量空(kōng)氣,故初次清洗或更換清洗介質後(hòu)的一段時(shí)間,超聲波清洗機的超聲效果會弱化,但隨著清洗時(shí)間的延長,水中(zhōng)空氣的(de)減少,即(jí)“生(shēng)水”變成“熟(shú)水”後,超聲波清洗效果會得到明顯提升。此外,超聲波(bō)清洗最佳溫度在40℃--60℃。
The ultrasonic cleaning machine mainly utilizes the cavitation effect of ultrasonic waves to form a huge impact on the surroundings of the workpiece, causing the dirt on the surface and gaps of the workpiece to quickly peel off, thereby achieving the goal of surface purification of the workpiece. This cleaning method makes the cleaning of complex, curved, and small workpieces convenient and feasible, and can also achieve automated operations. Due to the presence of a small amount of air in the cleaning medium - water, the ultrasonic cleaning effect of the ultrasonic cleaning machine will weaken for a period of time after the initial cleaning or replacement of the cleaning medium. However, as the cleaning time prolongs, the air in the water decreases, that is, after "raw water" becomes "cooked water", the ultrasonic cleaning effect will be significantly improved. In addition, the optimal temperature for ultrasonic cleaning is between 40 ℃ and 60 ℃.
超聲波高壓噴淋組合(hé)清洗適合有(yǒu)孔和有平麵(miàn)的工件。兩者結合的作用下可(kě)以達到滿意的清(qīng)潔效果。整(zhěng)個清洗過程,采(cǎi)用網帶輸送的形式,使用時應避免工件重疊。 影響工件清洗效果的因素有很多,包括水質、清洗溫度(dù)、清洗時間的長短、清洗液的成分、清洗液(yè)更(gèng)換周期、壓縮空氣(鼓泡)質量、環境空氣(qì)質量、工件在清洗(xǐ)時的放置姿態及數量(liàng)等,都對清洗效果有直接影響。此(cǐ)外,工件上如(rú)有水漬,主(zhǔ)要(yào)原因是水質或(huò)壓縮空氣(風切)不符合要求造成的,采(cǎi)用去離子水並提高壓縮(suō)空氣純度可有效消除水漬。
Ultrasonic high-pressure spray combination cleaning is suitable for workpieces with holes and flat surfaces. The combination of the two can achieve satisfactory cleaning results. The entire cleaning process is carried out in the form of mesh belt conveyor, and overlapping of workpieces should be avoided during use. There are many factors that affect the cleaning effect of workpieces, including water quality, cleaning temperature, length of cleaning time, composition of cleaning solution, replacement cycle of cleaning solution, quality of compressed air (bubbling), environmental air quality, and placement posture and quantity of workpieces during cleaning, all of which have a direct impact on the cleaning effect. In addition, if there are water stains on the workpiece, the main reason is that the water quality or compressed air (wind cutting) does not meet the requirements. Using deionized water and improving the purity of compressed air can effectively eliminate water stains.
經過多年(nián)的累積,羅列出一些常(cháng)見的谘(zī)詢問題,進行答疑。
After years of accumulation, list some common consultation questions and provide answers.
1問:清洗(xǐ)機可以根據91污的工件要求量身定做嗎(ma)?
Can the cleaning machine be customized according to the requirements of our workpiece?
答:91污的清洗機都是非標設備,可以根據工件的尺(chǐ)寸、產量、清洗要求(qiú)進行定做。
Answer: Our cleaning machines are all non-standard equipment and can be customized according to the size, output, and cleaning requirements of the workpiece.
2問:我希望(wàng)設備可以實現一體化(huà)操作,從清洗到出料必須得是幹燥狀態。
Question 2: I hope the equipment can achieve integrated operation, and it must be in a dry state from cleaning to discharging.
答:設備可以實現清洗→漂洗→吹水→烘(hōng)幹(gàn)→塗油→吹油等一係列工藝需求。
Answer: The equipment can achieve a series of process requirements such as cleaning, rinsing, blowing water, drying, oiling, and blowing oil.
3.問:91污車間有場地限製,是否可以按照91污的尺(chǐ)寸來(lái)做?
3. Question: Our workshop has space limitations, can we make it according to our size?
答:需事先告知有場地限製的問題,根據貴公司提出的清洗(xǐ)工藝(yì)作出初步的(de)設計,若超出計劃中的麵積,可考慮(lǜ)其他方案。
Answer: It is necessary to inform in advance of any site restrictions and make a preliminary design based on the cleaning process proposed by your company. If it exceeds the planned area, other options may be considered.
4.問:設備使用(yòng)起來複雜嗎(ma)?采用什麽界(jiè)麵控製(zhì)?
4. Question: Is the device complex to use? What interface control is used?
答:控製操作(zuò)麵板可以使用按鈕,或者觸摸屏,根據貴公司要求來做。
Answer: The control operation panel can use buttons or touch screens according to your company's requirements.
5.問:91污想把清洗機(jī)和其他輸送線(xiàn)進行銜(xián)接,可以做嗎?
5. Question: Can we connect the cleaning machine with other conveyor lines?
答:隻(zhī)要告知銜接的裝料高度就可以實現,若是配合機(jī)械手(shǒu)使用,雙方隻需(xū)配合好取料節拍。
Answer: As long as the loading height of the connection is informed, it can be achieved. If used in conjunction with a robotic arm, both parties only need to cooperate with the picking rhythm.
6. 問:91污的產品比較重,輸送帶(筐)是否(fǒu)能承(chéng)受那麽多的重量?
6. Question: Our product is quite heavy, can the conveyor belt (basket) withstand that much weight?
答:91污根據工件的重量來選定輸送帶(筐),最大可承載1-2噸左右。
Answer: We select the conveyor belt (basket) based on the weight of the workpiece, which can bear a maximum of 1-2 tons.
7.問:清洗液是否可以不加熱?
7. Question: Can the cleaning solution not be heated?
答:如果工件上有油汙(wū),就必須要(yào)加熱,避免影響清潔效果。
Answer: If there is oil stains on the workpiece, it must be heated to avoid affecting the cleaning effect.
8.問(wèn):清洗劑是否可以采用洗(xǐ)潔精,洗衣(yī)粉?
8. Question: Can cleaning agents use detergent or laundry detergent?
答:上述家用清潔劑一般不建議使用,因為有泡沫,不光影響清潔(jié)效果,還會溢出水(shuǐ)箱,也很難觀(guān)察到水質問題,若非用不可(kě),請加(jiā)入消泡劑!現在工業清潔產品很多,可以根據工件的材質進行選擇,比較方便,清(qīng)潔(jié)效果更好,也不會損傷工件表麵(miàn),價格也很經濟。
Answer: The above household cleaners are generally not recommended to be used, because there is foam, which not only affects the cleaning effect, but also overflows the water tank, and it is difficult to observe the water quality problem. If you have to use it, please add defoamer! Nowadays, there are many industrial cleaning products that can be selected based on the material of the workpiece, which is more convenient, has better cleaning effects, and does not damage the surface of the workpiece. The price is also very economical.
9.問:水箱(xiāng)裏的水,多久更換一(yī)次?是否可以直排?
9. Question: How often does the water in the water tank need to be replaced? Is it possible to arrange it directly?
答:定期觀察水質,若發現清洗效果不如從前,肯定需要更換。需更(gèng)換的水可(kě)以收集起來,進(jìn)行汙水處理後進(jìn)行排放(fàng)。
Answer: Regularly observe the water quality, and if the cleaning effect is not as good as before, it will definitely need to be replaced. The water that needs to be replaced can be collected and discharged after sewage treatment.
10.問:貴公司的質保是怎(zěn)樣的?
10. Question: What is your company's warranty?
答:質量三包,期限一年,配件需另外購買,一年內出現的人為損壞是有(yǒu)償服務。
Answer: Three guarantees for quality, with a term of one year. Accessories need to be purchased separately. Any human damage that occurs within one year is a paid service.
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